Description
Following is the shape of 2.4856,NiCr22Mo9Nb,NC22DNb,NC22DNB4M forging steel material that we could do is:2.4856 Forged Steel round bars square bars Flat bars Rectangles Bars Rods,2.4856 Forged forging steel rings seamless rolled rings,2.4856 Forged Forging Steel Hubs housing shell Sleeves Bushes Bushing Cases Hollow Bars,NiCr22Mo9Nb Forged Forging Steel Discs Disks Blocks plates,NiCr22Mo9Nb Forged Forging Steel Pipe Tubes Tubings Piping Shells Casings Case barrels Housings.
2.4856 is low carbon (0.03%) nickel-chromium-molybdenum-niobium alloy which has excellent corrosion resistance to a wide range of corrosive media. Alloy 2.4856 is normally supplied in annealed condition for wet corrosion applications and ifor pressure vessels in the temperature range from -196°C to 450°C. In annealed condition (grade 1) 2.4856 is characterized by:
- good mechanical property
- Resistance to chlorine-induced stress corrosion cracking
- high resistance to mineral acids such as nitric, phosphoric, sulfuric, and hydrochloric acid
- good resistance to alkalis and organic acids
- exceptional resistance to pitting, crevice, erosion and intergranular corrosion
Chemical composition of 2.4856,NiCr22Mo9Nb,NC22DNb,NC22DNB4M forging turbine parts is as
Nickel (Ni) 58 to 68.8
Chromium (Cr) 20 to 23
Molybdenum (Mo) 8.0 to 10
Niobium (Nb) 3.2 to 4.2
Iron (Fe) 0 to 5.0
Cobalt (Co) 0 to 1.0
Manganese (Mn) 0 to 0.5
Silicon (Si) 0 to 0.5
Copper (Cu) 0 to 0.5
Aluminum (Al) 0 to 0.4
Titanium (Ti) 0 to 0.4
Carbon (C) 0.030 to 0.1
Phosphorus (P) 0 to 0.020
Sulfur (S) 0 to 0.
Following is heat treatment way of 2.4856,NiCr22Mo9Nb,NC22DNb,NC22DNB4M forged parts
(1)High Solution Anneal - 2000/2200°F (1093/1204°C), air quench or faster.
(2)Low Solution Anneal - 1700/1900°F (927/1038°C), air quench or faster.
(3)Stress Relieve - 1650°F (899°C), air quench.
mechanical property of for 2.4856,NiCr22Mo9Nb,NC22DNb,NC22DNB4M forged round bars is as follow
Property Up to 4", incl. Over 4" to 10", incl.
Tensile Strength 120 ksi 110 ksi
Yield Strength 0.2% offset 60 ksi 50 ksi
Elongation in 4D 30% 25%
Hardness 287 Bhn max 287 Bhn max
ALl our 2.4856 forging material shall file all subordinated documents at least 15 years after the delivery of the goods or the service.
Following is inspection standard of 2.4856 forged parts
ASTM A604 Standard test methods for macroetch testing of consumable electrode
remelted steel bars and billets
ASTM E112 Standard test methods for determining average grain size
EN ISO 6892-1:20 Metallic materials -Tensile testing -Part 1:Method of test at ambient temperature
ISO 204:2009 Metallic materials -Uniaxial creep testing in tension -Method of test
EN 10204 Metallic products -Types of inspection documents
EN ISO/IEC 17050:2004 Conformity assessment -Supplier's declaration of conformity -General requirements
All our 2.4856 forged material must give the material a required purity necessary for the application in following melting methods
one is triple melted material,VIM+ESR+VAR., the another one is double melted material,VIM+VAR.
All our 2.4856 forging material shall be thoroughly worked,homogenous and free from blisters, cracks and injurious slag inclusions.
Following is forging products of 2.4856, NiCr22Mo9Nb material that is used in following industry
2.4856 forged forging gas separator protector intake HPS splined shaft
2.4856 forged submarineauxiliary propulsion motors shafts
2.4856 forging Forged Drilling Pipes Tubes Drill Rods drill Drilling collar
2.4856 Forged Forging Turbine and Compressor Labyrinth Shaft Seals
2.4856 Forged/Forging Blow Out Blowout Preventer RAM Annular dual Bop Body Bodies Block
2.4856 Forged Forging drilling tools,risers,connectors,flexible joint ,seals,flanges gasket
2.4856 Forged Forging Valve Balls,valve Bonnets,valve Body Bodies ,valve Stems,valve closures, valve seat rings, valve core, valve discs,for H type two way 2‐way one way back pressure valves, ball valve,check valve,gate valve
2.4856 Forged Forging Steel nuclear Power reactor coolant pumps Rotor Impellers
2.4856 forged steel Mechanical Seal Discs
2.4856 Forged Forging Steel Butterfly Valve Main Shafts Spindles
2.4856 Forged Forging Swept branches outlets steel fittings swept saddles
2.4856 Forged Forging downhole drilling tool Mud Motor Splined Drive shafts,Down hole Electric electrical submersible pumps ESP motor Splined Shaft
2.4856 Forged Forging Gas Air Compressor Rotor
Forged Forging Gas Steam Turbine Engine Tie Rods
2.4856 Forged Forging Steels Christmas Trees wellhead Spool Body Bodies cylinder
2.4856 Forged Forging venturi cone meter Body Bodies Blocks
NiCr22Mo9Nb Forged Forging Steel gate valves Body Bodies bespoke flat bars
2.4856 forged steel Flowseal cryogenic High Performance BV Butterfly Valves HPBV shaft
2.4856 forging steel Oil measurement valve Spool Ultrasonic flow meter bodies Body
2.4856 Forged Forging Steel double studded adapter flange
2.4856 Forged Forging Steel integral Mud Flange Flanged outlet Studded crosses
NiCr22Mo9Nb Forged Forging Steel Casing Heads,Tubing Heads,Casing Hangers,Tubing Hangers,Tubing Spools,Casing Spools,Spacer Spools
2.4856 Forged Forgig Steel nuclear reactor coolant pump Casing Shells body bodis blocks,nuclear reactor coolant pumps containment seal chamber Rooms,nuclear reactor coolant pumps containment seal chamber Rooms
2.4856 Forged Forging turbomachinery turbo centrifugal compressor Impeller,Compressor Shrouded Impellers
2.4856 Forged Forging Steel Forged Single Double Bossed boss Blanks FLANGED BOSSES
2.4856 Forged Forging Steel PUMP Casing cover.PUMP BARREL,pump impeller,pump shafts, pump housing, pump shells,pump body,pump wear rings,pump case casing.
2.4856 Forged Forging forge Steel transition Cone
NiCr22Mo9Nb Forged Forging Steel Pressure Vessel Reactor Nozzles
2.4856 Forged Forging Gas Compressor Turbine Blades steel Flat Rectangles Bars
2.4856 Forged Forging Gas steam turbine disks, turbine impeller,turbine blisk,turbine discs,turbine wheel discs
2.4856 Forging Steel Forging Forged Gas Steam Turbine Doubled-headed Double end Studs Fasteners Bolts bolting
2.4856 Forging Steel gas steam Turbine Guide Rings,seal rings Labyrinth Rings Packing Seal Diaphragm & Seal Ring Rotor End Rings contours Casing Rings
2.4856 Forged Forging Steel Gas Steam turbine diaphragm diapharagm nozzles
2.4856 Forged Forging Gas Turbine LPT 1st & 2st 2nd Stg Stage Turbine Case Casings
2.4856 Forged Forging Steel power plant steam turbine control reheat valve disc Disk
NiCr22Mo9Nb Forged forging Gas Steam Turbine Valve Spindles/Stems/Rods,
2.4856 Forging Steel Gas Steam Turbine MSV/GV/CV/CRV Valve Seats, Valve Cores, Valve Sleeves Spools,,Main Steam Valve Covers Bonnets Sleeves
2.4856 forged forging steel pipes tubes shells piping tubing barrels housing, tube sheets,baffle plates, nozzles, channel flanges for boiler, heat exchanger,pressure vessel,reactors, heaters
NiCr22Mo9Nb Forged Forging Nickel Alloy Bore Protector
ALl our forged 2.4856,NiCr22Mo9Nb,NC22DNb forging parts should be accepted by the QC department by conducting the following examinations:
1) external examination;
2) a check of dimensions and marking;
3) chemical composition examination;
4) mechanical tests;
5) macrostructure examination;
6) residual stress measurement;
7) ultrasonic testing;
8) periscopic testing.
Every forgeed turbine flat bars blank should be delivered to the consumer with a certificate. In the certificate the following details should be specified:
1) heat No. (for ESR and VAR metal - original heat No. and remelting heat No.);
2) blank No.;
3) order No.;
4) drawing No.;
5) these specifications' No.;
6) steel grade;
7) steel melting and pouring practice;
8) chemical composition;
9) content of hydrogen in metal for blanks with a more than 500 mm diameter made without degassing
while pouring (as required by the consumer);
10) mechanical and hardness test findings (with indication of sampling locations);
11) macrostructure test findings;
12) ultrasonic test findings;
13) residual stresses;
14) periscopic test findings;
15) shear fracture in impact test pieces as well as data relating to the manufacturing of the blanks: ingot weight, blank weight, heat treatment temperature conditions, details of the repeated heat treatment and straightening of the blanks
Welcome your inquiry of 2.4856,NiCr22Mo9Nb,NC22DNb forging parts