Description
Jiangsu Liangyi is professional manufacturer of 815M17,EN353 open die forging parts and seamless rolled steel forged rings from china
Following is the shape of 815M17,EN353 forging steel material that we could do is:EN353 Forged Steel round bars square bars Flat bars Rectangles Bars Rods,815M17,Forged forging steel rings seamless rolled rings,EN353 Forged Forging Steel Hubs housing shell Sleeves Bushes Bushing Cases Hollow Bars,815M17 forging forged steel shafts,gear,pinion shafts,spindles,gear wheel,815M17 Forged Forging Steel Discs Disks Blocks plates,815M17 Forged Forging Steel Pipe Tubes Tubings Piping Shells Casings Case barrels Housings.
EN353 is a 1.1/4% Nickel Chromium Casehardening Steel 815M17 / EN353 can be carburised and hardened to produce a hard wear resistant case with a core strength of 770N/mm2, suitable for the manufacture of gears, camshafts, pinions, tappets, valve rockers, collets, track pins, steering parts & other transmission components.
815M17,EN353 forged parts production shall be performed by using one of the following methods:
Electric arc welding process (remelting if necessary)
Induction furnace process vacuum melting (or remelting, if necessary – e.g. ESR
Argon-Oxygen Decarburization (AOD) method.
Chemical composition of 815M17,EN353 forging shafts is as following
C% 0,14-0,20
Si% 0,10-0,40
Mn% 0,60-0,90
P%max 0,035
S%max 0,035
Cr% 0,80-1,20
Mo% 0,10-0,20
Ni% 1,20-1,70
FOllowing is heat treatment way of EN353,815M17 forged pinion shafts
Normalizing: 850 – 900°C,Cooling in air
Isothermal annealing:850 – 900°C,Cooling to 650°C with 2 hours time holding.Cooling in furnace
Subcritical Annealing:650 – 700°C,Cooling in furnace
Carburizing:870-900°C
Core-hardening:840-870°C,oil-polymer salt bath
Case-hardening:800-830°C,oil-polymer salt bath
Tempering:150-200°C
Following is mechenical property of EN353,815M17 forging material
11 diameter Tensile strentth 1225-1520 yield strenth 980 elongation min 8% reduction 30% hardness 361-432HB
11 to 25 diameter Tensile strentth 1030-1325 yield strenth785 elongation min 9% reduction 32.5% hardness311-384HB
25 to 40 diameterTensile strentth 930-1230 yield strenth735 elongation min 9% reduction 32.5% hardness278-363HB
40 to 100 diameterTensile strentth 785-1080 yield strenth 590 min elongation 10% reduction 35% hardness234-327HB
Number of tests of 815M17 forged parts. The following tests have to be carried out:
Chemical analysis: 1 for heat
HB hardness: 2 for bar, one on each end
Macrographic examination: 2 for bar, one on each end
Grain size: both ends of 1 bar from each lot
H.T. tensile strength: 1 for lot .
H.T. tensile strength: 1 for each temperature and lot, on mixed specimens (un-notched andnotched)
An inspection certificate 3.1 according EN 10204 of our 815M17 forged bars should have following
purchase order, item, serial n°, drawing number and number of the technical purchasing
specification
material designation
heat n° and heat analysis
method of melting
manufacturing procedure
heat treatment: cooling method (rates and mean of cooling) and measured temperatures.
All heat treatment conditions have to be quoted in a graphic temperature against time
sequence (including all re-heat-treatments). Reports including only average holding
temperatures and times are acceptable.
results of metallographic analysis
mechanical tests certificates, including single values
results and recording of NDT. A dedicated certificate for each performed NDT is required
dimensional report (tabular or graphically) complete of a certificate of compliance
Following is forging products of 815M17 material that is used in following industry
815M17 Forged Forging Sugar Mill Gear shafts,pinion shafts,roller shafts,flanges coupling
EN353 Cement Mill Rotary Kiln Forged Forging Steel case hardened ground Pinion Shafts
EN353 Forging Forging Steel mill gear pinion shafts
EN353 Forging wind turbine gearbox gear shafts,ring gears
815M17 forging forged locomotive transmission shafts
EN353 forging forged crane wheels
EN353 hydro turbine shafts
815M17 Forging gearbox,gear reducer gear wheels, pinion shafts,ring gears,
EN353 Forging crankshafts for gas compressor, mechanical presses,pump.
815M17 forging steel Spindles
815M17 Forging steel gear couplings
EN353 Forged Forging Rolled Steel Granulators driers coaters coolers Riding Gear Rings
815M17 Forged Forging Steel Cement Plant Pull Torque Rods
815M17 Forged Forging Steel Crusher Shaft eccentric shafts,Mining Mine rock Gyratory crusher Eccentric shafts Spindles,Crusher Belt Pulley Wheels.
EN353 Forged Forging Steel Mining Excavator Slewing Bearing Ball Races rings
EN353 Forged Forging Steel Oil Drilling Tools Gear Shaft Pinion Shafts
EN353 Forged Forging Steel helical gearing ground ship gearwheel Gear Wheels
EN353 Forged Forging Steel Dragline Drag Line Power Shovel Cam Swing Shafts Shafting Spindles,dragline CENTRE PINTLE
EN353 Forged Forging Steel Atomizer Shafts For Flue Gas Desulfurization scrubber Systems
EN353 Forged Forging Steel drilling rigs Mud pump herringbone gear shafts pinion shafts
815M17 Forging Forged Steel Thread Tie Rods
815M17 Forged Forging Steel Electric Shovel Shaft Couplings
815M17 Forged Forging Steel Granulator Gear Shafts
815M17 Conveyor Pulley Forging Forged Steel Shafts factory
815M17 Forged Forging Steel Hydraulic Honed Cylinders
815M17 Forged Forging Steel Mine hoist systems Equipment Shaft Shafting Spindles
EN353 Forged Forging Steel Rotary Dryer Trunnion Wheels
EN353 Forged Forging Forge Steel Cold Mill Decoiler Coiler Mandrel Drum Shafts
815M17 Forged Forging Steel bullgear Spider Gear Rims
815M17 Forged Forging Shovel SWING Rimmed GEARING Gear DRUM GEAR,SWING PROPEL Pinion SHAFTS
815M17 Forged Forging Steel Truck RING GEARS PLANET GEARS PINION SHAFTS
815M17 Forging Forge Steel Offshore subsea anchor winches Stub Shafts Spindles
815M17 Forged Forging Steel Seamless Hot rolled Truck concrete mixers semi-trailer bearings Rings
815M17 Forged Forging Steel Subsea oil gas drilling equipments Box Riser Joint
815M17 Forged Forging Railway locomotive Traction Motors end housings Rear End Shields
Welcome your inquiry of 815M17,EN353 forging parts