Description
Following is the shape of 42CrMo4,42CrMo4V,1.7225 forging steel material that we could do is:42CrMo4 Forged Steel round bars square bars Flat bars Rectangles Bars Rods,42CrMo4 Forged forging steel rings seamless rolled rings,1.7225 Forged Forging Steel Hubs housing shell Sleeves Bushes Bushing Cases Hollow Bars,42CrMo4 forging forged steel shafts,gear,pinion shafts,spindles,gear wheel,1.7225 Forged Forging Steel Discs Disks Blocks plates,42CrMo4 Forged Forging Steel Pipe Tubes Tubings Piping Shells Casings Case barrels Housings.
Following is forging products of 42CrMo4,42CrMo4V,1.7225 material that is used in following industry
42CrMo4 Forged Forging Sugar Mill Gear shafts,pinion shafts,roller shafts,flanges coupling
42CrMo4 Cement Mill Rotary Kiln Forged Forging Steel case hardened ground Pinion Shafts
1.7225 Forging Forging Steel mill gear pinion shafts
42CrMo4 Forging wind turbine gearbox gear shafts,ring gears
1.7225 forging forged locomotive transmission shafts
42CrMo4 forging forged crane wheels
42CrMo4 hydro turbine shafts
42CrMo4 Forging gearbox,gear reducer gear wheels, pinion shafts,ring gears,
42CrMo4 Forging crankshafts for gas compressor, mechanical presses,pump.
42CrMo4 forging steel Spindles
42CrMo4V Forging steel gear couplings
42CrMo4 Forged Forging Rolled Steel Granulators driers coaters coolers Riding Gear Rings
42CrMo4 Forged Forging Steel Cement Plant Pull Torque Rods
42CrMo4 Forged Forging Steel Crusher Shaft eccentric shafts,Mining Mine rock Gyratory crusher Eccentric shafts Spindles,Crusher Belt Pulley Wheels.
42CrMo4V Forged Forging Steel Mining Excavator Slewing Bearing Ball Races rings
42CrMo4 Forged Forging Steel Oil Drilling Tools Gear Shaft Pinion Shafts
42CrMo4 Forged Forging Steel helical gearing ground ship gearwheel Gear Wheels
42CrMo4 Forged Forging Steel Dragline Drag Line Power Shovel Cam Swing Shafts Shafting Spindles,dragline CENTRE PINTLE
42CrMo4 Forged Forging Steel Atomizer Shafts For Flue Gas Desulfurization scrubber Systems
42CrMo4 Forged Forging Steel drilling rigs Mud pump herringbone gear shafts pinion shafts
42CrMo4 Forging Forged Steel Thread Tie Rods
42CrMo4 Forged Forging Steel Electric Shovel Shaft Couplings
42CrMo4 Forged Forging Steel Granulator Gear Shafts
42CrMo4 Conveyor Pulley Forging Forged Steel Shafts factory
42CrMo4 Forged Forging Steel Hydraulic Honed Cylinders
42CrMo4V Forged Forging Steel Mine hoist systems Equipment Shaft Shafting Spindles
42CrMo4 Forged Forging Steel Rotary Dryer Trunnion Wheels
42CrMo4 Forged Forging Forge Steel Cold Mill Decoiler Coiler Mandrel Drum Shafts
42CrMo4 Forged Forging Steel bullgear Spider Gear Rims
42CrMo4V Forged Forging Shovel SWING Rimmed GEARING Gear DRUM GEAR,SWING PROPEL Pinion SHAFTS
42CrMo4 Forged Forging Steel Truck RING GEARS PLANET GEARS PINION SHAFTS
42CrMo4 Forging Forge Steel Offshore subsea anchor winches Stub Shafts Spindles
42CrMo4V Forged Forging Steel Seamless Hot rolled Truck concrete mixers semi-trailer bearings Rings
42CrMo4 Forged Forging Steel Subsea oil gas drilling equipments Box Riser Joint
42CrMo4 Forged Forging Railway locomotive Traction Motors end housings Rear End Shields
42CrMo4 Forged Forging Steel Gas Steam Turbine Labyrinth seal bushing
42CrMo4 Forged Forging Steel Gas Steam turbine generator air gap annular split baffle rings
42CrMo4 Forged Forging Steels Christmas Trees wellhead Spool Body Bodies
42CrMo4 Forged Forging forge Steel Gas Steam turbine Power generator Shafts
42CrMo4 Forged Forging Gas Steam turbine Rotors Forward Stub Shafts Spindles
42CrMo4 Forged Forging drilling tools,risers,connectors,flexible joint ,seals,flanges gasket factory
42CrMo4 Forged Forging drilling tools,risers,connectors,flexible joint ,seals,flanges gasket
42CrMo4 Forged Forging Steel gate valves Body Bodies bespoke flat bars
42CrMo4 Forged Forging Steel double studded adapter flange
42CrMo4 Forged Forging Steel Casing Heads,Tubing Heads,Casing Hangers,Tubing Hangers,Tubing Spools,Casing Spools,Spacer Spools
42CrMo4 Forging/Forged Fracturing Mud Pump Fluid End ModuleForged/Forging Blowout Preventer RAM Annular Bop Body Bodies
42CrMo4 Forged Forging Steel Pumping Equipment Eccentric Laterals Lateral Forgings
SNCM439 Forging Forged Steel shield TBM cutter Cutting Rings
42CrMo4 Forging/Forged Steel Wellhead Christmas Tree Frac Head (Fracturing Head)
42CrMo4 Forged Forging Steel drill head casings,collars,landing bowls
42CrMo4 Forged Forging Forge Steel FLANGED BOSSES
42CrMo4 Forged Forging Subsea Extrusions Oil Gas Inventory
42CrMo4 Forged Forging Steel Annulus AWB/PWB wing blocks Body Bodies
42CrMo4 Forged Forging Forge Steel Offshore subsea anchor winches Stub Shafts Spindles
42CrMo4 Forged Forging Steel Lower Torque Hydro Master gate Frac valve Lower Master Valve Block Body Bodies
42CrMo4 Forged Forging Oil field downhole drilling tool Mud Motor Drive shafts
42CrMo4 Forged Forging Valve Balls,valve Bonnets,valve Body Bodies ,valve Stems,valve closures, valve seat rings, valve core, valve discs,for H type two way 2‐way one way back pressure valves, ball valve,check valve,gate valve
42CrMo4 Forged Forging Steel Rotary Rock Drilling Tri-Cone Tricone Drill Bit cutter (PDC) Body Bodies factory
Forged Forging Steel Rotary Rock Drilling Tri-Cone Tricone Drill Bit cutter (PDC) Body Bodies
42CrMo4 is steel for quenching and tempering, which has a good combination of strength and toughness in the quenched and tempered condition. After the oil quenching, the steel will be through hardened up to ø60 mm bar diameter. The microstructure of larger dimensions is not fully martensite. The steel is applicable to induction hardening. The surface hardness will exceed min. 53 HRC. 42CrMo4 can be delivered M-treated in order to optimize the machinability
FOllowing is production standard of 42crmo4 forged parts
EN 10083-3: 2006 Steels for quenching and tempering. Technical delivery conditions for alloy steels
EN 10269: 1999 Steels and nickel alloys for fasteners with specified elevated and/or low temperature properties
EN 10263-4: 2001 Steel rod, bars and wire for cold heading and cold extrusion. Technical delivery conditions for steels for quenching and tempering
EN 10250-3: 2000 Open steel die forgings for general engineering purposes. Alloy special steels
Steel making Process of 42CrMo4 forging round bars
Electric arc furnace or blast furnace and oxygen blast converter shall be used, each with subsequent ladle treatment;
Steel shall be vacuum degassed;
Steel shall be non-radioactive;
Quality class shall beat least MQ in accordance with ISO 6336-5 or DIN 3990-5;
Standard EN 10083 shall be followed.
Chemical composition of 42CrMo4V forged parts
Chemical analysis shall be made from a test sample taken just prior to the pouring or during pouring and shall conform to the chemical requirements in the following table:
|
Min (%) |
Max (%) |
C |
0.38 |
0.43 |
Si |
|
0.40 |
Mn |
0.60 |
0.9 |
P |
- |
0.03 |
S |
- |
0.04 |
Cr |
0.90 |
1.20 |
Mo |
0.15 |
0.30 |
The tensile test pieces shall be prepared in accordance with EN ISO 6892-1 and the impact test pieces in accordance with ISO 148-1. The arithmetic average obtained from the 3 values of the impact testshall be greater than or equal to the value of impact defined in the mechanical properties table. An individual value of up to 15% less than the average defined in the mechanical properties table is allowed. The properties below are applied for quenched and tempered test pieces.
Yield Strength Rp 0.2 (min) N/mm² |
Tensile Strength (min) N/mm² |
Elongation Fracture A5 (min) % |
Reduction of Area (min) % |
Impact Strength KV (+20°C) (min) J |
810 |
1000 a 1200 |
L = 12 |
L = 45 |
L = 35 |
T = 11 |
T = 40 |
T = 28 |
||
Q = 10 |
Q = 30 |
Q = 24 |
* L = longitudinal; T = tangential; Q = transversal
The mechanical properties of 42crmo4 forged parts defined above refer to 40 mm test specimen diameter.
Sample position:
42crmo4 forged Gears and shafts with D ≤ 250 mm: longitudinal (L) sample along the extension of the shaft end;
42crmo4 forged Gears and shafts with D > 250 mm: transversal (Q) sample at the side of the larger diameter or the shaft end;
42crmo4 Rolled rings: tangential (T) sample;
42crmo4 Forged hollow body: transversal (Q) sample.
The test 42crmo4v forged pieces shall be removed from a depth of ¼ of the piece diameter, for massive pieces, and ½ the thickness of hollow pieces. See figures in section
Heat treatment for the test pieces:
. Austenitization: 840 °C, 2 hours;
. Quenching: 60-80 °C, oil;
. Temper: 200 °C, 2 hours followed by air cooling.
Supply Condition for 1.7225 Forged Pieces
The material shall be provided normalized with maximum hardness value of 250 HB, unless if it is specified differently.
Forging Reduction of 42crmo4 forgd bars
The forging ratio relative to the areashall be > 5: 1 for continuous casting and rolled bars.
The forging ratio relative to the areashall be > 3: 1 for forged bars.
Ultrasonic Inspection of 42crmo4v forged shafts
Ultrasonic inspectionshall be made in accordance with EN 10228-3, Quality Class 4 / Table 5. Note: Inspectionshall be performed with forged material in the final delivery condition.
Non-metallic inclusions / Cleanness of 42crmo4 forged bars
The non-metallic inclusions shall be in accordance with ISO 4967 Method A or with ASTM E45A, which have acceptance criteria following the requirements presented in the table below:
A |
B |
C |
D |
||||
Slim |
Thick |
Slim |
Thick |
Slim |
Thick |
Slim |
Thick |
2.0 |
1.5 |
2.0 |
1.5 |
2.0 |
1.5 |
2.0 |
1.5 |
Grain Size of 42crmo4 forged parts
Grain size G6 and finer; G5 grains are acceptable only if isolated and individual in accordance with EN-ISO 643 or DIN 50601 or ASTM E112-96.
The suppliershall provide in its certificate the grain size.
FOllowing is inspection standard of 42Crmo4 forged material
ASTM A788 Standard Specification for Steel Forgings, General Requirements
ASTM A751 Standard Test Methods, Practices, and Terminology for Chemical Analysis of Steel Products
ASTM A29 Standard Specification for Steel Bars, Carbon and Alloy, Hot Wrought, General Requirements
ASTM A370 Standard Test Methods and Definitions for Mechanical Testing of Steel Products
ASTM E112 Standard Test Methods for Determining Average Grain Size
ASTM E140 Standard Hardness Conversion Tables for Metals Relationship Among Brinell Hardness, Vickers Hardness, Rockwell Hardness, Superficial Hardness, Knoop Hardness, and Scleroscope Hardness
ASTM E18 Standard Test Methods for Rockwell Hardness of Metallic Materials
ASTM E10 Standard Test Methods for Brinell Hardness of Metallic Materials
ASTM E110 Standard Test Method for Rockwell and Brinell Hardness of Metallic Materials by Portable Hardness Testers
ISO 9712 Non-destructive Testing - Qualification and Certification of NDT Personnel - General Principles
SNT-TC-1A Personnel Qualification and Certification in Nondestructive Testing
ISO 6892-1 Metallic Materials-Tensile Testing-Part 1: Method of test at room temperature
ISO 148-1 Metallic Materials-Charpy pendulum impact test-Part 1: Test method
MARKING of 42CrMo4 forged shafts
Each piece of 42CrMo4 forged material (including the QTC) shall have the clients part number and the mill heat/heat treat number marked onto its surface (hot stamping, low stress stamping with round v or interrupted dot die is preferred). They shall also have the clients purchase order number durably marked (paint, ink or stamped as above) on their surface. Additional marking may be required by the purchase order.
As an alternative, small products that can be accumulated and palletized, crated or otherwise bundled securely may be segregated by clients part number and mill heat/charge number. The package shall be marked with the clients purchase order number and part number, and mill/charge number. This information shall be attached in such a manner as to be legible upon receipt by clients
Welcome your inquiry of 42CrMo4,42CrMo4V,1.7225 forging parts