Description
We are professional Forging steel Sugar Mill Roll Shafts, forged steel Roller Shafts For Sugarcane Sugar Crane Mill from china
The sugar mill roller shaft is one of the critical parts of the sugar industry. It requires careful manufacturing and testing in order to meet the stringent specification when it is used for applications under continuous fatigue and wear environments.
The maximum diameter of forging steel sugar mill roller shafts that we could produce is up to 2.5 meter
The maximum length of forged steel sugar crane mill roller shafts that we could produce is up to 12 meters
We could forged, normalized, rough machined, quenching and tempering and final machined sugar mill rolls shafts as per clients drawing
Following is normal material grade that used in forged steel sugar mill roller shafts
AISI 1045, AISI 4140, AISI 4340,, 42CrMo4, 25CrMo4, 34CrNiMo6, 17CrNiMo6-4 34CrMo4, 30CrNiMo8, 36CrNiMo4, 40NiCrMo7, 41CrALMo7, 30NiCrMo12,18CrMos4, 18CrNiMo7-6, 17CrNiMo6,, St52-3, S355j2g3, 50CrMo4, 39NiCrMo3
FOllowing is melting methods for all forged steel sugar mill roll shafts as per client choices
1 EAF: Electric Arc Furnace
2 EAF+LF+VD: Refined-smelting and vacuum degassing
3 EAF+ESR: Electro Slag Remelting
4 EAF+PESR: protective atmosphere Electro Slag Remelting
5 VIM+PESR: Vacuum induction melting
we have following heat treatment and forging equipment to produce our sugar mill rolls shafts
Forging Process:3200/4200/6000 t Open die presses
Manipulators, Lifting Capacity up to 60 t
Heating Forging Furnaces, Max Capacity 150 t
Furnaces for Hydrogen Bake-Out Up to 14 m
Heat Treatment Semi-automatic Heat Treatment System Quality Heat Treatment
Furnaces Max lenght 18 m Quenching tanks up to 16 m
We have following inspection equipment of testing all our finished forged sugar mill roll shafts
Ultrasonic equipment
1. Automatic ultrasonic testing: two ultrasonic testing facilities for internal defects (NDT) with automatic drive and data acquisition system2. Manual ultrasonic testing: for intemal defects (NDT)
Magnetic particle:Surface defects testing with magnetic particle or
dye penetrant inspection (visible or fluorescentpenetrant testing (FPI) method)
Measuring equipment
Dimensional checking
Microscope
Scanning electron microscope (SEM) for investiga-tions of the microstructure
Mechanical testing
Checking the mechanical properties of the equipment
material on state of the art automatic testingequipment
After finish production, All our forged steel sugar mill roll shafts will have following inspection report, also we could release en10204-3.1 certificate or en10204-3.2 certificate by third party like BV, TUV,DNV,GL,SGS and so on
Please send us the drawing and quantity of forged steel sugar mill roller shafts, we are glad to quote best price for your side
