AISI 403 Forged Flat Bars For Steam Turbine Blade Production
These days, we produce some AISI 403 Forged forging Flat Bars For Steam Turbine Blade Production for our viet nam clients
Following is some inspection report of AISI 403 forging flat bars
CUSTOMER: Duyen Hai Power Plant |
WORKS REFERENCE:20231190 |
SALES ORDER:FO 20186 |
HEAT NUMBER:231-0814 |
PRODUCT NR: MASTER REFERENCE:ESAC-02 |
FORGED:2024-05-01 |
REQUIRED PRODUCT |
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AISI 403 As per ESAC-02,Flats BARS AS Forged Q+T,Rough machined as per size of 10 inch heighthess,5.5 Inch width,160inch length |
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EXPEDITION |
DELIVERY:Quantity:2PCS |
MADE ACCORDING TO |
As per clients technical manuak of ESAC-02 ASTM A751 14A 01.10.2014; ASTM A962-A962M -22 01.05.2022; ASTM E10 -18 01.07.2018 ASTM E112 13 01.10.2013; ASTM E1806 -18 15.03.2018; ASTM E381 17 01.06.2017; ASTM E45 18A 01.06.2018 CASTLE METALS AMC_G19300_09 12 03.01.2019; EN 10204 - OCT. 2004 3.1
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CHEMICAL ANALYSIS OF HEAT :% HEAT NUMBER: 231-9874 of aisi 403 turbine flat bars |
C MN Si P Fe S Cr |
Min. 11.5 Max. 0.150 1.0 0.5 0.040 Balance 0.03 13 |
Result 0.14 0.65 0.30 0.020 Balance 0.003 12.28 |
INCLUSIONS (MICROINCLUSIONS) of AISI 403 forged turbine blade bars |
Microinclusions std.(ASTM E45 18A 01.06.2018); Type/method(A); A:0.5,0, B:0,0 , C:0,0.5,D:0.5,0 Ferrite content:0.1% |
MECHANICAL PROPERTIES AS SUPPLIED (CONDITIONS) of AISI 403 forging turbine blading flat bars |
4 hours heat to 650 degree, 3 hours heat to 980 degree, water cooling in 18 minutes, 3 hours heat to 640 degree, tempering Furnaces survey and calibration:OK |
MECHANICAL PROPERTIES AS SUPPLIED (TEST) of AISI 403 flat bars |
Specimen Test location:At 1/4 of the thickness of flat bars Tensile std.(ASTM A370-2101.11.2021); Tensile dir.:Tangential Tensile stength:Min 750MPA, result:760MPA,Yield strength:Min 586MPA, Result:660MPA, Elongation: Min 18%,results:20%. Reduction:Min 45%, results:64% Notch Impact Standard(1)(ASTM A370-2101.11.2021) Notch Impact Standard(2)(ASTM A320 -A320M -21A01.03.2021); N. Impact sample type(CHARPY -V):CHARPY -V Notch Impact Temp.In room temperature In size of 10MM*10MM*55MM, minumum 27J, results:41J/45J/40J Hardness Standard(ASTN E10 -18 01.07.2018); Surface hardness(222-262):240HB
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ADDITIONAL TESTS (SUPPLY CONDITIONS) |
Grain size std.(ASTM E112 13 01.10.2013); Grain size:8.5; Macroetching std.(ASTM E381 17 01.06.2017) Macroetching(1):S 1; Macroetching(2):R 1; Macroetching(3):C 1; Radiactivity:FREE <= 20uroentg./h |
NON DESTRUCTIVE TESTS of finished AISI 403 forged flat bars |
U.T. standard(ASTM A388 -A388M -19 01.09.2019); CRACKS CONTROL 100% :OK; ULTRASONIC INSPECTION 100% : O.K. |
CUSTOMER: Duyen Hai Power Plant |
WORKS REFERENCE:20231190 |
SALES ORDER:FO 20186 |
HEAT NUMBER: 231-0814 |
PRODUCT NR: MASTER REFERENCE:ESAC-02 |
FORGED:2024-05-01 |
ADDITIONAL INFORMATION |
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Forging Reduction ratio:10 ; Initial Product Format:CC BILLET 800X800; Magnetism:<= 10Gauss Ultrasonic Inspection Results ("Satisfactory per ASTM A388"); Not calcium treated; MAGNETISM < 10 GAUSS G.E. EMPIS designation: "E5F5B"; MATERIAL ACCORDING TO ASTM A962 (S53) "Steel is free form harmful radioactive contamination"; |
Material melted and manufactured 100% in China through the Electric Arc Furnace (EAF) and Vacuum Degassing route (VOD).,And Electroslag Remelting(ESR)
Steel not exposed to Mercury, or to any other metal alloy that is liquid, at ambient temperatures during processing or while in Jiangsu Lianyyi possession.
Material dimensionally controlled, visually inspected, and free from radioactivity (<0,1Bq/g concerning a Co-60).
Steel products were not repaired by welding.
100% anti mix test performed.